Toyota Hi-Lux Petrol repair and service manual
The Toyota Hilux is a series of compact pickup pickups yielded plus advertised by the Japanese maker Toyota.
The Hilux began creation inside March 1968 because the RN10 inside short-wheelbase shape with a 1.In April 1969, a long-wheelbase adaptation was put
Repair Manual covers 2WD and 4WD Petrol and four-stroke diesel versions of the seventh generation Toyota Hilux released in Australia in March 2005.Series Covered:* TGN16 GGN15 KUN16 2 Wheel Drive* GGN25 KUN26 4 Wheel DrivePetrol Engines Covered:* 2.7 liter (2694 cubic centimetre ) '2TR-FE' VVT-i Dual Overhead Cam 4 piston* 4.0 liter (3956 cubic centimetre ) '1GR-FE' VVT-i Dual Overhead Cam V6four-stroke diesel Engine Covered:* 3.0 liter (2982 cubic centimetre ) '1KD-KTV' D-4D Dual Overhead Cam Common-Rail Direct Injection 4 piston Turbo four-stroke dieselContents:* Introductory PagesAbout this Manual; Introduction to the Toyota Hi-Lux; Vehicle Identification Numbers; Buying Parts; Maintenance Techniques Tools and Working Facilities; Booster Battery (jump) starting; Jacking and Towing; Automotive Chemicals and Lubricants; Conversion Factors; Safety First!; Troubleshooting* Routine Maintenance* 2.7 liter 4 piston Petrol Engine* 4.0 liter V6 Petrol Engine* 3.0 liter 4 piston four-stroke diesel Engine* General Engine Overhaul Procedures* Cooling Heating and Air Conditioning* Fuel and Exhaust pipess - Petrol Engines* Fuel and Exhaust pipess - four-stroke diesel lots more
4Runner manuals click here Toyota Hi-Lux 4Runner (Petrol) 1979-1996 Haynes Owners Service Repair Manual covers: Toyota Hi-Lux and 4Runner series RN YN and VZN with Petrol motors: motors Covered: ● 1.6 litre (1587 cc) "12R" OHV 4 piston petrol ● 1.6 litre (1626 cc) "1Y" OHV 4 piston petrol ● 1.8 litre (1812 cc) "2Y" OHV 4 piston petrol ● 2.0 litre (1968 cc) "18R" OHC 4 piston petrol ● 2.0 litre (1998 cc) "3Y" OHV 4 piston petrol ● 2.2 litre (2189 cc) "20R" Dual Overhead Cam 4 piston petrol ● 2.2 litre (2237 cc) "4Y" "4Y-E" OHV 4 piston petrol Including Electronic Fuel Injection ● 2.4 litre (2366 cc) "22R" "22R-E" OHC 4 piston petrol Including Electronic Fuel Injection ● 3.0 litre (2958 cc) "3V-ZE" Dual Overhead Cam Vee Six petrol Electronic Fuel Injection Contents: ● Introductory Pages About this Manual; guide you through every job from basic maintenance and troubleshooting to complete teardown rebuild. more information.....
the following models RZN VZN LN KZN models with the following motors: Petrol motors Covered: 2 liter 1RZ-E(1998 cubic centimetre ) Single Over Head Camshaft four cylinderinder2.7 liter 3RZ-FE (2694 cubic centimetre ) DOHC four cylinderinder 3.4 liter 5VZ-FE (3378 cubic centimetre ) Vee Six four-stroke diesel motors Covered: 3.0 liter 5L (2986 cubic centimetre ) Single Over Head Camshaft four cylinderinder 3.0 liter 5L-E (2986 cubic centimetre ) Single Over Head Camshaft four cylinderinder 3.0 liter 1KZ-T (2982 cubic centimetre ) Single Over Head Camshaft four cylinderinder 3.0 liter 1KZ-TE (2982 cubic centimetre ) Single Over Head Camshaft four cylinderinder Contents: motor Tune-up Maintenance Emission System 1RZ - 3RZ motor Maintenace Rebuild 5VZ-FE and 1GR-FE Vee Six motor Maintenace Rebuild 5L / 5LE motor Maintenace Rebuild 1KZ-T motor Maintenace Rebuild Starter Systems Automotive alternator System Radiator Ignition System Petrol (Gasoline) Electronic Fuel Injection four-stroke diesel Fuel System - Including ECD four-stroke diesel turbo Clutch Manual Transmission (G W and R Series) Automatic Transmission - A343F A340F Transfer Tail / Drive Shaft more advice
2005. Series Covered: * TGN16 GGN15 KUN16 2 Wheel Drive * GGN25 KUN26 4 Wheel Drive Petrol Engines Covered: * 2.7 litre (2694cc) '2TR-FE' VVT-i Dual Overhead Cam four cylinderinder * 4.0 litre (3956cc) '1GR-FE' VVT-i Dual Overhead Cam Vee Six four-stroke diesel Engine Covered: * 3.0 litre (2982cc) '1KD-KTV' D-4D Dual Overhead Cam Common-Rail Direct Injection four cylinderinder Turbo four-stroke diesel Contents: * Introductory Pages About this Manual; Introduction to the Toyota Hi-Lux; Vehicle Identification Numbers; Buying Parts; Maintenance Techniques Tools and Working Facilities; Booster Battery (jump) starting; Jacking and Towing; Automotive Chemicals and Lubricants; Conversion Factors; Safety First!; Troubleshooting * Routine Maintenance * 2.7 litre four cylinderinder Petrol Engine * 4.0 litre Vee Six Petrol Engine * 3.0 litre four cylinderinder diesel Engines * Charging and Starting Systems * Emissions Engine Control Systems * Manual gearbox * Automatic gearbox * Transfer Case * friction clutch and Driveline * braking system * springs and shock absorbers and Steering Systems * Body * Chassis Electrical System * electrical schematics additional info.....
Turbocharger ● Emission Control ● Electronic Control four-stroke diesel ● motor Fuel ● Cooling ● Lubrication ● Starting more information.....
Petrol 1979 - 1996 Gregorys Repair Manual covers 2WD and 4WD Toyota Hi-Lux and 4Runner Series RN YN and VZN models. Petrol Engines covered: * 1.6 liter "12R 1Y" 4 piston * 1.8 liter "2Y" 4 piston * 2.0 liter "18R 3Y" 4 piston * 2.2 liter "4Y 4Y-E 20R" 4 piston * 2.4 liter "22R 22R-E" 4 piston * 3.0 liter "3VZ-FE" V6 Contents: * Introductory Pages About this Manual; Introduction to the Toyota Hi-Lux 4Runner; Vehicle Identification Numbers; Buying Parts; Maintenance Techniques Tools and Working Facilities; Jacking and Towing; Booster Battery (jump) starting; Automotive Chemicals and Lubricants; Conversion Factors; Safety First!; Troubleshooting * Tune-Up and Routine Manintenance * 4 piston Overhead Valve (OHV) Engines * 4 piston Overhead Cam (OHC) Engines * V6 Engine * General Engine Overhaul Procedures * Cooling Heating Air Conditioning Systems * Fuel Exhaust Systems * Engine Electrical Systems * Emission Control Systems * Manual Transmission * Automatic Transmission * Transfer Case * friction clutch and Driveline * Brake * springs and shock absorbers Steering Systems (2WD) * springs and shock absorbers Steering Systems (4WD) * Body * Chassis Electrical further data
Repair Manuals click here Get additional Toyota HiLux plus 4Runner manuals click here This guide is for the Toyota Hilux 4 Runner between 1970 1997. Models covered are the RN YN VZN 4 piston Petrol versions plus Vee Six (3VZ-E) Carburettor plus gas injection.All gearboxs guide plus automatic 2 plus 4 wheel drive models including SR5 models. Models covered are the RN YN VZN Petrol versions including those fitted with Electronic Fuel Injection. 2-wheel plus 4-wheel drive versions are described including SR5 models. motors covered inside this guide include: 1.6 L (1626 cc) "1Y" OHV 4 piston 1.8 L (1812 cc) "2Y" OHV 4 piston 1.8 L (1858 cc) "8R" OHC 4 piston 2.0 L (1998 cc) "3Y" OHV 4 piston 2.0 L (1968 cc) "18R" SOHC 4 piston 2.0 L (1972 cc) "21R" OHC 4 piston 2.2 L (2189 cc) "20R" DOHC 4 piston 2.2 L (2237 cc) "4Y-C" OHV 4 piston 2.2 L (2237 cc) "4Y-E" OHV 4 piston 2 point saw the arrival of the electronically fuel-injected 2 point 4 L 22R-E I4 engine (though the carbureted engine stayed accessible till 1988). Additionally back seats were obtainable in all 1985 4Runner trim degrees not only the more upscale SR5. A turbocharged variation of the 22R-E engine link here
Toyota L and 2L Engine Workshop and Repair Manual USED - softcover Get other Toyota Hi-Lux and click to go
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The Hilux began creation inside March 1968 because the RN10 inside short-wheelbase shape with a 1.5 L engine, producing 77 PS inside Japanese marketplace spec, plus inside Japan it was accessible at Toyota Japan dealership retail stores called Toyota Store plus Toyopet Store. The modification with the engine was enough for a advertised 130 kilometres per hr top speed. This was upgraded with a 1.6 L inline-four engine inside February 1971.
In April 1969, a long-wheelbase adaptation was put into the range. The short-wheelbase adaptation additionally continued inside manufacturing for more years. The long-wheelbase variation wasn't available found on the North American marketplace till 1972. The Hilux was available because an alternative with the Toyota Crown plus Toyota Corona based pickup pickups inside Japan, because the Crown plus Corona were repositioned because passenger sedans.
In spite of the name "Hilux", it became a deluxe car just compared to the Stout. The Hilux was designed plus assembled by Hino Motors with substitute the earlier car which the Hilux was produced from, called the Briska inside the niche below the heavier plus elder Stout it changed the Stout totally inside certain markets. For the North American marketplace, truly the only body design had been a standard cab brief bed plus all were rear-wheel drive. It employed a typical truck setup of A-arms plus coil springs inside front along with a live axle with leaf springs inside back. A four-speed guide transmission was standard.
petrol is a transparent, petroleum-derived oil which is employed basically because a gas inside internal combustion motors. It consists largely of natural compounds obtained by the fractional distillation of petroleum, improved with a range of additives. Many gasolines moreover contain ethanol because an alternative gas. In North America, the expression gasoline is usually shortened inside colloquial use with fuel, whilst petrol is the prevalent name inside the UK, Republic of Ireland, Australia plus inside nearly all of the different Commonwealth nations. Under regular conditions, its bodily state is a fluid, unlike liquefied petroleum fuel or all-natural fuel.
Gasoline is a bit more volatile than diesel oil, Jet-A, or kerosene, not merely as a result of the base constituents, and due to additives. Volatility is often controlled by blending with butane, that boils at −0.5 °C. The volatility of gasoline is calculated by the Reid vapor stress test. This volatility rises with an heighten inside the ambient temperature. In hot weather, gasoline is mixed with components of high molecular fat plus this controls the tendency with better volatility. In colder weather though, too small volatility could cause difficulty inside beginning an engine.
In hot weather, excessive volatility could result vapor lock, considering the suction of the gas pump has reduced the stress inside the gas line with under the vapor stress of the fluid gas. This causes the column of gas inside the line with separate, producing a bubble of vapor which blocks the flow of the fluid, rendering the pump ineffective plus starving the engine of gas. This impact primarily happens with camshaft-driven gas pumps. Vehicles with gas injection need which the gas be pressurised in the line consequently an electrical pump is selected, usually positioned inside the gas tank. Vapor lock is seldom a issue inside a car with gas injection.
In the US, volatility is regulated with minimize the emission of unburned hydrocarbons by the utilization of so-called reformulated gasoline which is less inclined with evaporation. In Australia, summer gasoline volatility limits are set by state governments plus fluctuate amidst states. Many nations merely have summer, winter, plus maybe intermediate gas formulations.
Volatility guidelines can be relaxed throughout gasoline shortages. For instance, about 31 August 2005, inside reaction with Hurricane Katrina, the US permitted the sale of nonreformulated gasoline inside several urban regions, effectively permitting an early switch from summer with winter-grade gasoline. As mandated by EPA administrator Stephen L. Johnson, this "gas waiver" was produced powerful till 15 September 2005.
Modern cars are moreover loaded with an evaporative emissions control program, that collects evaporated gas within the gas tank inside a charcoal-filled canister whilst the engine is stopped, plus then releases the gathered vapors with the engine for expenditure whenever the engine is running. The evaporative emissions control program moreover involves a sealed fuel limit with avoid vapors from escaping through the gas filler tube.
Spark ignition machines are created with burn gasoline inside a controlled procedure called deflagration. In some situations, but, the unburned mixture may autoignite, that causes fast stress rise that could damage the engine. This phenomenon is usually called engine knocking or end-gas knock. One method to decrease knock inside spark ignition machines is with grow the gasoline's resistance with autoignition, that is indicated by its octane rating.
Octane rating is calculated relative with a mixture of 2,2,4-trimethylpentane plus n-heptane. There are different conventions for expressing octane reviews, thus a gas could have many different octane reviews based found on the measure chosen. Research octane amount for commercially-available gasoline varies by nation. In Finland, Sweden, plus Norway, 95 RON is the standard for standard unleaded gasoline plus 98 RON is furthermore accessible because a higher priced choice. In the UK, average usual unleaded gasoline is 91 RON, premium unleaded gasoline is constantly 95 RON, plus super unleaded is commonly 97-98 RON. But, both Shell plus BP provide gas at 102 RON for vehicles with high-performance motors, as well as the supermarket chain Tesco started inside 2006 with market super unleaded gasoline rated at 99 RON. In the US, octane reviews inside unleaded fuels may vary between 86 plus 87 AKI for usual, from 89-90 AKI for mid-grade, as much as 90-94 AKI for premium.
The octane rating became significant because the military desired high output for aircraft machines inside the late 1930s as well as the 1940s. A high octane rating enables a high compression ratio or supercharger boost, and therefore high temperatures plus pressures, that translate with high energy output. Many scientists even forecasted a country with a superior provide of significant octane gasoline might have the benefit inside air energy. In 1943, the Rolls Royce Merlin aero engine yielded 1,320 horsepower utilizing 100 RON gas from a small 27 liter displacement. Towards the finish of the next globe war, experiments were performed utilizing 150 RON gas.
In May 1972, the 1973 model year Hilux was introduced because the RN20. A more comfortable interior was specified together with outdoor updates. A 2.25 m "lengthy bed" was a choice for the first-time inside North America, though such a variation had been accessible internationally because April 1969. This received the "RN25" chassis code.
The Hilux was radically redesigned inside 1975 with be bigger plus with improved standard equipment. In North America the hot adaptation additionally meant the introduction of the considerably bigger 20R engine as well as the SR5 upscale trim package. A five-speed guide transmission became optional. In North America, the Hilux name was totally phased out inside prefer of "Truck" by which year, having been dropped from brochures plus advertising beginning inside 1973.
The redesigned Hilux was introduced inside August 1978, with a 4WD variant introduced inside Jan 1979. The 4WD variant not available with any motors small than the two-litre "18R" showcased several usual development with all the bigger Toyota Land Cruiser. Production of the four-wheel forces stopped in July 1983, however certain 2WD variations continued in parallel with all the upcoming generation. The L series diesel engine was available found on the 2WD variants from September 1979 as well as the 4WD variants inside March 1983. In Japan, the Hilux was joined with all the all modern Toyota MasterAce, sharing load carrying responsibilities, plus available at Toyota Store places alongside the Hilux.
In North America the Hilux saw the utilization of four-wheel drive. It had a strong front axle plus leaf suspension. The body saw a redesign which included single round headlights along with a less complex body. This hot 4WD setup showcased a gear driven RF1A transfer case. This transfer case is special because its low-range reduction part is replicated, utilizing what certain refer with because a double or triple transfer case. This results inside a much lower total gear ratio. It was the initially Hilux accessible with an automatic transmission.
In 1981 a car development agreement was established between Toyota, Winnebago Industries plus 2 different aftermarket customizers. This was with permit Toyota with enter the SUV marketplace inside North America. The cars that resulted from this collaboration were the Trekker, Wolverine, as well as the Trailblazer. All 3 utilized the Hilux 4×4 RV cab plus chassis, plus an all-fiberglass back section. There were at smallest 1,500 Trekkers, 400 Trailblazers plus an unknown amount of Wolverines available inside North America. Research plus development function found on the Trekker led with the development of the 4Runner/Hilux Surf, that was introduced inside 1984.
Toward the finish of the SR5's manufacturing run, Toyota introduced the deluxe Mojave for the US marketplace because a limited-production model with choices not accessible about any alternative Toyota pickup. List priced at US$8,308, it showcased bucket seats, two-speaker multiplex radio, chrome front plus back bumpers, plus no Toyota logo about either the grille or tailgate. Cruise control, energy steering, plus air conditioner were optional. It was driven by the SR5's standard 2.4 L inline 4.
The August 1983 redesign introduced the Xtracab, two-row extended cab way. These "1984" models carried over the carbureted 22R engine when model year 1984 furthermore saw the introduction of the gas injected 22R-E. Two diesel machines were additionally available, the 2L as well as the turbocharged 2L-T. The diesels were discontinued inside the U.S. following the 1986 model year, this was due with high performance expectations from visitors as well as the broad supply of inexpensive gasoline. The upcoming year saw the introduction of the turbocharged choice, the 22R-TE, maybe due with improving competition from Nissan whom absolutely available a V6 truck at this time. The strong front axle was swapped out for an independent front suspension/torsion bar setup inside the 4×4 model inside 1986, plus optional automatic front locking hubs plus an electronic transfer case was added also. A V6 engine was introduced inside 1988. The Hilux-based 4Runner that prepared its entry inside Australia, North America as well as the UK was based about this generation Hilux; inside other markets, including Japan, it was called the Hilux Surf.
Toyota introduced a modern generation of the Hilux inside many markets inside late 1988 however the 4th generation stayed inside manufacturing till 1997 inside South Africa. Toyota claims this was due with South African "content laws" that created it cheaper with continue with provide the 4th generation Hilux, instead of with retool the plant for the fifth generation.
The upcoming redesign, inside 1988, yielded a longer-wheelbase choice, 3,099 mm instead of 2,616 mm for the standard wheelbase. Its one-piece cargo-box walls eliminated the rust-prone seams which were found inside earlier models. The V6 Xtracab SR5 earned Motor Trend magazine's Truck of the Year honor which year. The Xtracabs today showcased more area behind the front seats than the last generation that authorized optional jump-seats for back travelers, a feature more inside line with competitors of the time.
In 1991, American manufacturing started at the NUMMI plant inside Fremont, California, nevertheless certain pickups available inside the United States throughout the 9195 model years were nevertheless produced inside Japan.
The Hilux received a minor facelift inside 1991, that became a minor grill change as well as the hot Toyota emblem which had been newly adopted.
It was throughout this generation which Toyota discontinued the Hilux inside the United States, changing it with all the modern Tacoma inside 1995.
1998-2001 2.0 L1RZ-E 8 Valve SOHC I4
19952004 2.4 L 2RZ-FE 16-valve DOHC I4, 106 kW
19952004 2.7 L 3RZ-FE 16-valve DOHC I4, 112 kW
19952004 3.4 L 5VZ-FE 24-valve DOHC V6, 142 kW
Both the Tacoma as well as the Hilux were up-to-date inside 2005. The Tacoma was based found on the new 4Runner chassis, when the Hilux rides about a refreshed adaptation of the ladder frame found about past versions. The brand-new Hilux has improved inside size plus is today categorized because a mid-size choose up. The Tacoma had a modern four.0 L V6 engine which produces 176 kW plus 361 N·m of torque. Its shape was surprisingly synonymous with the 4Runner.
Hilux models available inside Australian, Middle Eastern, plus Asian markets are built plus assembled inside Thailand, where the car is known as the Hilux Vigo, or Vigo. For the European plus South African markets the Hilux is made inside Durban, South Africa. As of December 2009, it really is the greatest marketing car inside South Africa. Those available inside South America are produced inside Argentina, because with all the past generation Hilux. In Asia, the Hilux Vigo platform was employed because the basis for Toyota's IMV system that spawned the Innova MPV plus Fortuner SUV/PPV.
In Malaysia, the Hilux is just obtainable in 2.5 L with all the way of single cab or double cab. The double cab model has an automatic transmission variant. It utilizes the same engine because alternative Asian nations, though machines selected inside Malaysia vary inside their maximum output of 75 kW at 3600 rpm plus maximum torque of 260 N·m at 16002400 rpm.
In Singapore, the Hilux is accessible because a single cab with all the 2.5 L engine or perhaps a double cab with all the 3.0 L engine. But, the motors are integrated Japan rather of Argentina. Notable fleet visitors include private taxi providers, for who the double cab model has extra weight area versatility, as well as the Singapore Police Force plus Pakistan Police, that uses it because a patrol car.
The Hilux is integrated Guangqi Toyota Automobile inside Guangzhou for the Chinese marketplace. The models for China is four.0 L with all the way of single cab or double cab. It utilizes the same engine because Australia, nonetheless machines employed inside China has been tuned about the maximum output of 246 kW at 6500 rpm plus maximum torque of 405 N·m at 4000 rpm, plus is mated with a 5-speed automatic transmission. China is truly the only Asian nation with receive the V6 engine.
A Hilux entered inside the 2012 Dakar Rally by the Imperial Toyota team of South Africa managed with capture 3rd spot despite having small modifications within the creation model plus being up against factory supported groups.
On 13 July 2011, Toyota announced which the Hilux might obtain an upgrade, including a redesigned front end plus additional exterior styling changes, changes with the interior along with a unique turbocharged diesel engine capable of 106 kW plus 343 N·m of torque, plus lower gas usage compared with the past model. This update was initially introduced inside Thailand. Thailand variation of 2012 Toyota Hilux Vigo "Champ" is a immense "minor" change with a brand-new front look along with a revamped interior with reinforce perceived luxuriousness. The front is redesigned within the A pillar forwards. With the exception of doorways, roofs plus tailgates, everything else is new: new guards, unique headlights, modern bumper, unique bonnet, brand-new three-bar grille, fresh taillights, a hot back bumper, unique models badge plus different. There are furthermore unique mirrors plus brand-new alloy wheel designs. The inside attributes a modern upper dashboard shape with a hot horizontal centre instrument cluster. Perceived standard has been improved from the adoption of uniformly darker finishes with a better color consistency throughout the interior. The high-end Double Cab adaptation today comes with DVD player, back camera plus Bluetooth functionality., Cristiano Ronaldo are presenter for Hilux Vigo Champ inside Thailand, they are announced new "Diamond Tech" development for commonrail inside 2.5 L plus 3.0 L diesel adaptation, with upgraded 32-bit ECU plus injector, however they are not confirmed which passed Euro IV compilation which chosen inside Thailand from January 1, 2012.
Rear-wheel drive usually places the engine inside the front of the car as well as the driven wheels are found at the back, a configuration termed as front-engine, rear-wheel drive design. The front mid-engine, back mid-engine plus back engine layouts are furthermore employed. This was the conventional vehicle design for many cars up till the 1970s plus 1980s. Nearly all motorcycles plus bicycles employ rear-wheel drive too, either by driveshaft, chain, or belt, because the front wheel is turned for steering, plus it will be surprisingly difficult plus complicated with "bend" the drive system about the turn of the front wheel. A comparatively uncommon exception is with all the 'moving bottom bracket' kind of recumbent bike, where the whole drivetrain, including pedals plus chain, pivot with all the steering front wheel.
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